Smart Chemical Industry

Assist the petrochemical industry in energy conservation and upgrading, and reduce energy consumption and improve energy efficiency in smart factories

Based on the concept of Industrial Interconnection and Digital twin, SCIYON launched the "1+6+N" Smart Chemical Industry Solutions from the Process Optimization, Production & Management Reform. Through the Global Optimization Control based on Digital Twin, build an Smart Chemical Plant based on Industrial Internet. Realize the value chain reconstruction of chemical enterprises from design, production, operation and maintenance, and promote the transformation and upgrading of petrochemical, coal chemical, fine chemical, pharmaceutical chemical and other chemical industries.

Functional Architecture

Functional Architecture

Competency Spectrum Map

Competency Spectrum Map

Application scenarios

Smart coal chemical solutions

Coal chemical engineering refers to the process of converting coal into gaseous, liquid and solid fuels and chemicals through chemical processing. The coal chemical industry includes both traditional and modern coal chemical industries. Traditional coal chemical industries such as coke, nitrogen fertilizer, calcium carbide are mature industries with large capacity, output and consumption at present. Modern coal chemicals, such as coal-to-liquids, coal-to-olefins, coal-to-dimethyl ether, coal-to-ethylene glycol and coal-to-methane gas, are currently in high demand in China and have considerable market development potential. SCIYON can provide comprehensive automatic control products and technical services for the coal chemical industry, and will continue to empower and contribute to the industry's move towards intelligence.

Smart coal chemical solutions

Smart coal chemical solutions

Smart petrochemical solutions

The petrochemical industry refers to the processing industry that uses petroleum and natural gas as raw materials to produce petroleum products and petrochemical products. The petrochemical industry is a fundamental industry that provides supporting services for agriculture, energy, transportation, machinery, electronics, textiles, light industry, construction, building materials and other industries and People's Daily lives, and plays a vital role in the national economy. SCIYON can provide comprehensive automatic control products and technical services for the petrochemical industry, and will continue to empower and contribute to the industry's move towards intelligence.

Smart petrochemical solutions

Smart petrochemical solutions

Smart fine chemicals solutions

Smart fine chemicals solutions: Fine chemicals are one of the active emerging fields in today's chemical industry and an important component of new materials. Fine chemical products are diverse, mainly including pesticides, coatings, plastic and rubber additives, dye and organic pigment intermediates, rubber, etc. It is a highly integrated and technology-intensive industry, with long production processes, numerous unit reactions, complex raw materials and strict requirements for intermediate process control. SCIYON has extensive applications in fine chemicals and has formed strategic cooperative relationships with many domestic enterprises in the fields of pesticides, dyes, daily chemical products and auxiliaries. It can effectively solve the problems of over-feeding, under-feeding, missed feeding, wrong feeding and fast feeding, achieve precise temperature control of the reactor, and ensure the safe and stable operation of the equipment.

Smart fine chemicals solutions

Smart fine chemicals solutions

Smart pharmaceutical and chemical solutions

The pharmaceutical industry is an important part of China's national economy, an industry that combines traditional and modern industries and integrates primary, secondary and tertiary industries. SCIYON is committed to exploring and developing advanced technologies for automation and informatization in the pharmaceutical industry. It has accumulated rich experience in project management and engineering implementation, and has formed a series of solutions such as chemical drug synthesis, traditional Chinese medicine extraction, and biological fermentation. Meanwhile, SCIYON has a complete project management system that can manage the entire project life cycle. The project implementation process follows the guidelines of GAMP5 and meets the requirements of GMP and FDA certifications.

Smart pharmaceutical and chemical solutions

Smart pharmaceutical and chemical solutions

Smart Lithium battery solutions

In response to the demand for intelligent manufacturing transformation and upgrading in the lithium battery industry, SCIYON has launched a smart lithium battery solutions based on the NT6000 intelligent distributed control system (DCS) and the EmpoworX industrial Internet platform. Automated, intelligent and integrated software and hardware applications such as unmanned feeding, AGV transportation, process optimization control, advanced alarm management, production process traceability, energy consumption management, supply chain and customer management are integrated into the entire scene and process of lithium battery material production, facilitating the automated production, collaborative management and intelligent operation of lithium battery materials. Drive the transformation and upgrading of the lithium battery industry from four aspects: quality, equipment, energy, and personnel.

Smart Lithium battery solutions

Smart Lithium battery solutions

Chemical smart factory solutions

SCIYON's intelligent factory, based on its self-developed EmpoworX industrial Internet platform, is supported by standardization and network security. On the basis of building a complete IT infrastructure, it realizes the intelligence of decision support, production control and control optimization through key industry modules such as alarm, early warning management, advanced control, heat network optimization, simulation training and digital delivery.

Chemical smart factory solutions

Chemical smart factory solutions